Fisher r V500 Rotary Control Valve
The Fisher V500 eccentric plug rotary control valvecontrols erosive, coking, and other hard-to -handle fluids, providing either throttling or on/off operation.The flanged valve features streamlined flow passages,rugged metal trim components, and a self-centering seat ring (figures 1 and 2). With these components,the V500 rotary control valve combines globe valveruggedness with the efficiency of a rotary valve.
Matched with a Fisher power or manual actuator, theV500 rotary control valve dependably controls fluids inmany process industries.
Unless otherwise noted, all NACE references are toNACE MR0175-2002. Contact your for additional information onNACE MR0175-2003, NACE MR0175/ISO 15156, andNACE MR0103.
X0189
Fisher V500 Flanged Rotary Control Valve with 2052 Actuator and FIELDVUEt DVC6200 Digital Valve Controller
Features
n Easy Installation -- Integral valve body flanges mate
n Resists Damage from Erosive Flow -- Valve assembly
with many different classes of pipeline flanges,satisfying a variety of piping requirements. Flangeshelp to eliminate exposed line flange bolting,shorten alignment and installation time, andpromote secure valve installations and pipingintegrity.
is specifically designed to combat the process oferosion. Streamlined flow passages, rugged
components, and a wide choice of erosion-resistant trim materials all promote long, dependable servicelife in erosive applications.
n Long Seat Life -- Path of eccentric plug (figure 4)
n Operational Versatility -- Self -centering seat ring
and rugged plug allow forward or reverse flow withtight shutoff in either flow direction. Reverse flowdirection helps move downstream turbulence awayfrom shutoff surfaces. Full 90-degree rotationremoves valve plug from flowstream, helping toreduce plug wear. Seat ring and retainer are
available in full and restricted port constructions,and can easily be changed if capacity requirementschange.
minimizes contact with seat ring when opening,reducing seat wear and friction. When the valveplug rotates into the seat ring, a self-lapping actionoccurs, improving the fit between shutoff surfaces.Full -port, S31600, R30006, or VTC seat ring has twoshutoff surfaces and can be easily reversed,reducing downtime.
n Furnace Feed Design -- Specially selected trim
materials and body coatings help to withstand oilsands, furnace feed, and other highly erosiveapplications.
(continued on page 3)
(continued)
2
1. The reversible seat is not available in every trim material. Consult your .
2. The pressure or temperature limits in the referenced tables or figures, and in any applicable code limitation, should not be exceeded.3. Ratio of maximum flow coefficient to minimum usable flow coefficient. May also be called rangeability.
Features (continued)
n Simple Assembly and Maintenance -- No special
n Rugged Construction -- Durable, solid metal or VTC
orientation, precision clamping or repetitivecentering of valve plug and seat ring is requiredwhen tightening the retainer, promoting accuratealignment and easy assembly.
ENVIRO -SEAL packing systems are designed withvery smooth shaft surfaces and live loading toprovide improved sealing. The seal of the
ENVIRO -SEAL system can restrict emissions to lessthan the EPA (Environmental Protection Agency)limit of 100 ppm (parts per million).
seat ring and valve plug shutoff tightly withoutdeforming plug arms or employing thin ball seals.Oversized shaft diameters and rugged trim partsallow high pressure drops. Tungsten carbide is alsoavailable for erosive service.
n Improved Environmental Capabilities -- The optional
n Reliable Performance -- Seat ring design (figure 2)
self -centers, self-laps, and dynamically aligns withplug, giving excellent cycle life. Sealed metal
bearings (see figure 1) help prevent particle buildupand valve shaft seizure in erosive applications.
n Choice of Construction Materials -- Plug, seat ring,
n Sour Service Capability -- Trim and bolting materials
and retainer are available in four levels of hardnessfor selection of erosion resistance.
are available for applications handling sour service.These materials comply with the requirements ofNACE MR0175-2002. Contact your for additional information.
n Optional Alloy 6 Seat Ledge Insert Available --
Protects seat and valve body from high-velocityerosive flows and eases repair. Available for NPS 2-8.
Contents
Features ..................................... 1Specifications ................................ 2Installation ................................. 14Tables
Valve Size, Pressure Ratings, and Flange
Compatibility .............................. 6
Material Combinations........................ 6Material Temperature Capabilities............... 7Maximum Allowable
Shutoff Pressure Drops...................... 8Actuator Mounting Selections................. 14Dimensions ................................. 15
3
BEARING STOP
O-RINGS
TAPER AND
EXPANSION PINS
W4170-3
VALVE BODY
W4172-2
RETAINER RESISTSEFFECTS OF EROSION
DETAIL OF SEALED BEARINGS
BODY INSERT PROTECTS THE SEAT AND BODY FROMHIGH VELOCITY EROSIVE FLOWS AND EASES REPAIR
APPLIED TO INTERNAL FLOW PASSAGE
W9275
FURNACE FEED (FFD) TRIM
End-tapped valve body and pipe plug optional (limited to less than 232_C [450_
F])
4
FACE SEAL
SECTION
FLOW
FLOW
DIRECTION
49A3685-C A3288-2
FORWARD FLOW SHUTOFF
REVERSE FLOW SHUTOFF
(STANDARD)
Figure 3. Typical ENVIRO-SEAL Packing Arrangements for Rotary Valves
PACKING
YOKE VALVE BODY
ANTI-EXTRUSION RINGS
VALVE PACKING BOX RING
YOKE
PACKING V-RINGS SHOWN
SPRINGS W6125-1
GRAPHITE PACKING SET
W5806-1
SINGLE PTFE PACKINGGRAPHITE PACKING
5
Table 2. Valve Size, EN Pressure Ratings, and Flange Capability (X indicates availability)
VALVE SIZE, DN
[**************]00
Flanged
PN 10X X X X X X X
PN 16X X X X X X X
PN 25X X X X X X X
PN 40X X X X X X X
PN 63X X X X X X X
PN 100X X X X X X X
Table 3. Material Combinations
Trim Level
Body Material
WCC
1
CF8M CF3M WCC
2
CF8M CF3M 3
3H (over 600°F)
WCC/CF8M/CF3M(1,3)
CF8M/CF3M(3)
Valve Size, NPS1 & 1-1/22 through 81 through 81 through 81 & 1-1/22 through 81 through 81 through 81 & 1-1/22 through 82 through 81 & 1-1/2(4)
4(5,6)
WCC/CF8M/CF3M(3)
23 through 8
Valve PlugCF8M/Chrome PlateCF8M/Chrome PlateCF8M/Chrome PlateCF3M/Chrome Plate
R30006R30006R30006R30006R30006R30006R30006Solid VTCSolid VTC
R30006 hub, Titanium Gr 5cap screw, and VTC surface
cap R30006 hub, S17400SSTtreated insert, N07718 capscrew, and VTC surface capR30006/Tungsten Carbide
Seating Surface
Seat RingCF8M CF8M CF8M CF3M R30006R30006R30006R30006R30006R30006R30006Solid VTCSolid VTCSolid VTC
Retainer CF8M CB7Cu-1CF8M CF3M CF8M CB7Cu-1CF8M CF3M
CF8M/R30006 bore orCF3M/R30006 bore(3)
R30006
CF8M/R30006 bore orCF3M/R30006 bore(3)CF8M/VTC bore orCF3M/VTC bore(3)R30006/VTC boreR30006/VTC bore
4S (5,6)WCC/CF8M/CF3M(3)CF8M with TungstenCarbide Coating andR30006 Drop-in Seat
Ledge
3 through 8Solid VTCR30006/VTC bore
FFD (6)2 through 8Solid VTCCF8M/R30006 Bore
1. Trim 3 for NPS 2 through 8 stainless steel bodies is limited to 600_F. 2. European Sourcing Only.
3. European sources supply CF3M in lieu of CF8M.
4. Includes an S20910 SST shaft for NPS 1, 1-1/2, and 2.
5. Use trim 4S when sour service construction is required for compliance to NACE MR0175-2002.6. VTC trim is not compatible with water and steam above 180_C (360_F).
6
7
8
9
10
11
12
13
Installation
The V500 control valve may be installed in anyposition. However, for best shutoff performance, aposition with the shaft horizontal is recommended.The control valve may be installed in forward or
reverse flow direction. Forward flow (through the seatring and past the plug) tends to open the valve; reverseflow (past the plug and through the seat ring) tends toclose the valve. The reverse flow direction isrecommended for erosive applications.
Specific operating conditions may require a specificcombination of push-down -to -close or -open actuatormotion and open valve plug position above or belowthe shaft. To satisfy specific operating requirements,the complete control valve package (valve and
actuator) can be assembled and installed in differentways, providing eight options for actuator motion andopen plug position.
Table 11 and the appropriate actuator bulletin
describe possible assembly and installation options.For assistance in selecting the appropriatecombination of actuator action and open valve
position, consult your .
Dimensions are shown in figure 5.
Valve Information
To determine the required valve ordering information,refer to the Specifications table. Review the
14
Figure 4. Eccentric Rotation
VALVE BODYCENTERLINE VALVE SHAFTCENTERLINE
VALVE BODYCENTERLINE VALVE SHAFTCENTERLINE
VALVE BODYCENTERLINE VALVE SHAFTCENTERLINE B1879-1
Figure 5. Fisher V500 Rotary Control Flanged Valve Dimensions (refer to table 12)
CL150, CL300,OR CL600 WITHRF OR RTJ FLANGES
NPS 1, 1-1/2 AND 2
BODY MOUNTING NPS 3 AND 4
BODY MOUNTING NPS 6 AND 8
BODY MOUNTING
A3289-1
Note:
For dimensions of valves with DN (or other) end connections, consult your .
15
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenanceof any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
Fisher, FIELDVUE, and ENVIRO-SEAL are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co.Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the propertyof their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are notto be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales aregoverned by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of suchproducts at any time without notice.Emerson Process Management Marshalltown, Iowa 50158 USA
Sorocaba, 18087 BrazilCernay, France 68700
Dubai, United Arab EmiratesSingapore 128461 Singapore
Fisher r V500 Rotary Control Valve
The Fisher V500 eccentric plug rotary control valvecontrols erosive, coking, and other hard-to -handle fluids, providing either throttling or on/off operation.The flanged valve features streamlined flow passages,rugged metal trim components, and a self-centering seat ring (figures 1 and 2). With these components,the V500 rotary control valve combines globe valveruggedness with the efficiency of a rotary valve.
Matched with a Fisher power or manual actuator, theV500 rotary control valve dependably controls fluids inmany process industries.
Unless otherwise noted, all NACE references are toNACE MR0175-2002. Contact your for additional information onNACE MR0175-2003, NACE MR0175/ISO 15156, andNACE MR0103.
X0189
Fisher V500 Flanged Rotary Control Valve with 2052 Actuator and FIELDVUEt DVC6200 Digital Valve Controller
Features
n Easy Installation -- Integral valve body flanges mate
n Resists Damage from Erosive Flow -- Valve assembly
with many different classes of pipeline flanges,satisfying a variety of piping requirements. Flangeshelp to eliminate exposed line flange bolting,shorten alignment and installation time, andpromote secure valve installations and pipingintegrity.
is specifically designed to combat the process oferosion. Streamlined flow passages, rugged
components, and a wide choice of erosion-resistant trim materials all promote long, dependable servicelife in erosive applications.
n Long Seat Life -- Path of eccentric plug (figure 4)
n Operational Versatility -- Self -centering seat ring
and rugged plug allow forward or reverse flow withtight shutoff in either flow direction. Reverse flowdirection helps move downstream turbulence awayfrom shutoff surfaces. Full 90-degree rotationremoves valve plug from flowstream, helping toreduce plug wear. Seat ring and retainer are
available in full and restricted port constructions,and can easily be changed if capacity requirementschange.
minimizes contact with seat ring when opening,reducing seat wear and friction. When the valveplug rotates into the seat ring, a self-lapping actionoccurs, improving the fit between shutoff surfaces.Full -port, S31600, R30006, or VTC seat ring has twoshutoff surfaces and can be easily reversed,reducing downtime.
n Furnace Feed Design -- Specially selected trim
materials and body coatings help to withstand oilsands, furnace feed, and other highly erosiveapplications.
(continued on page 3)
(continued)
2
1. The reversible seat is not available in every trim material. Consult your .
2. The pressure or temperature limits in the referenced tables or figures, and in any applicable code limitation, should not be exceeded.3. Ratio of maximum flow coefficient to minimum usable flow coefficient. May also be called rangeability.
Features (continued)
n Simple Assembly and Maintenance -- No special
n Rugged Construction -- Durable, solid metal or VTC
orientation, precision clamping or repetitivecentering of valve plug and seat ring is requiredwhen tightening the retainer, promoting accuratealignment and easy assembly.
ENVIRO -SEAL packing systems are designed withvery smooth shaft surfaces and live loading toprovide improved sealing. The seal of the
ENVIRO -SEAL system can restrict emissions to lessthan the EPA (Environmental Protection Agency)limit of 100 ppm (parts per million).
seat ring and valve plug shutoff tightly withoutdeforming plug arms or employing thin ball seals.Oversized shaft diameters and rugged trim partsallow high pressure drops. Tungsten carbide is alsoavailable for erosive service.
n Improved Environmental Capabilities -- The optional
n Reliable Performance -- Seat ring design (figure 2)
self -centers, self-laps, and dynamically aligns withplug, giving excellent cycle life. Sealed metal
bearings (see figure 1) help prevent particle buildupand valve shaft seizure in erosive applications.
n Choice of Construction Materials -- Plug, seat ring,
n Sour Service Capability -- Trim and bolting materials
and retainer are available in four levels of hardnessfor selection of erosion resistance.
are available for applications handling sour service.These materials comply with the requirements ofNACE MR0175-2002. Contact your for additional information.
n Optional Alloy 6 Seat Ledge Insert Available --
Protects seat and valve body from high-velocityerosive flows and eases repair. Available for NPS 2-8.
Contents
Features ..................................... 1Specifications ................................ 2Installation ................................. 14Tables
Valve Size, Pressure Ratings, and Flange
Compatibility .............................. 6
Material Combinations........................ 6Material Temperature Capabilities............... 7Maximum Allowable
Shutoff Pressure Drops...................... 8Actuator Mounting Selections................. 14Dimensions ................................. 15
3
BEARING STOP
O-RINGS
TAPER AND
EXPANSION PINS
W4170-3
VALVE BODY
W4172-2
RETAINER RESISTSEFFECTS OF EROSION
DETAIL OF SEALED BEARINGS
BODY INSERT PROTECTS THE SEAT AND BODY FROMHIGH VELOCITY EROSIVE FLOWS AND EASES REPAIR
APPLIED TO INTERNAL FLOW PASSAGE
W9275
FURNACE FEED (FFD) TRIM
End-tapped valve body and pipe plug optional (limited to less than 232_C [450_
F])
4
FACE SEAL
SECTION
FLOW
FLOW
DIRECTION
49A3685-C A3288-2
FORWARD FLOW SHUTOFF
REVERSE FLOW SHUTOFF
(STANDARD)
Figure 3. Typical ENVIRO-SEAL Packing Arrangements for Rotary Valves
PACKING
YOKE VALVE BODY
ANTI-EXTRUSION RINGS
VALVE PACKING BOX RING
YOKE
PACKING V-RINGS SHOWN
SPRINGS W6125-1
GRAPHITE PACKING SET
W5806-1
SINGLE PTFE PACKINGGRAPHITE PACKING
5
Table 2. Valve Size, EN Pressure Ratings, and Flange Capability (X indicates availability)
VALVE SIZE, DN
[**************]00
Flanged
PN 10X X X X X X X
PN 16X X X X X X X
PN 25X X X X X X X
PN 40X X X X X X X
PN 63X X X X X X X
PN 100X X X X X X X
Table 3. Material Combinations
Trim Level
Body Material
WCC
1
CF8M CF3M WCC
2
CF8M CF3M 3
3H (over 600°F)
WCC/CF8M/CF3M(1,3)
CF8M/CF3M(3)
Valve Size, NPS1 & 1-1/22 through 81 through 81 through 81 & 1-1/22 through 81 through 81 through 81 & 1-1/22 through 82 through 81 & 1-1/2(4)
4(5,6)
WCC/CF8M/CF3M(3)
23 through 8
Valve PlugCF8M/Chrome PlateCF8M/Chrome PlateCF8M/Chrome PlateCF3M/Chrome Plate
R30006R30006R30006R30006R30006R30006R30006Solid VTCSolid VTC
R30006 hub, Titanium Gr 5cap screw, and VTC surface
cap R30006 hub, S17400SSTtreated insert, N07718 capscrew, and VTC surface capR30006/Tungsten Carbide
Seating Surface
Seat RingCF8M CF8M CF8M CF3M R30006R30006R30006R30006R30006R30006R30006Solid VTCSolid VTCSolid VTC
Retainer CF8M CB7Cu-1CF8M CF3M CF8M CB7Cu-1CF8M CF3M
CF8M/R30006 bore orCF3M/R30006 bore(3)
R30006
CF8M/R30006 bore orCF3M/R30006 bore(3)CF8M/VTC bore orCF3M/VTC bore(3)R30006/VTC boreR30006/VTC bore
4S (5,6)WCC/CF8M/CF3M(3)CF8M with TungstenCarbide Coating andR30006 Drop-in Seat
Ledge
3 through 8Solid VTCR30006/VTC bore
FFD (6)2 through 8Solid VTCCF8M/R30006 Bore
1. Trim 3 for NPS 2 through 8 stainless steel bodies is limited to 600_F. 2. European Sourcing Only.
3. European sources supply CF3M in lieu of CF8M.
4. Includes an S20910 SST shaft for NPS 1, 1-1/2, and 2.
5. Use trim 4S when sour service construction is required for compliance to NACE MR0175-2002.6. VTC trim is not compatible with water and steam above 180_C (360_F).
6
7
8
9
10
11
12
13
Installation
The V500 control valve may be installed in anyposition. However, for best shutoff performance, aposition with the shaft horizontal is recommended.The control valve may be installed in forward or
reverse flow direction. Forward flow (through the seatring and past the plug) tends to open the valve; reverseflow (past the plug and through the seat ring) tends toclose the valve. The reverse flow direction isrecommended for erosive applications.
Specific operating conditions may require a specificcombination of push-down -to -close or -open actuatormotion and open valve plug position above or belowthe shaft. To satisfy specific operating requirements,the complete control valve package (valve and
actuator) can be assembled and installed in differentways, providing eight options for actuator motion andopen plug position.
Table 11 and the appropriate actuator bulletin
describe possible assembly and installation options.For assistance in selecting the appropriatecombination of actuator action and open valve
position, consult your .
Dimensions are shown in figure 5.
Valve Information
To determine the required valve ordering information,refer to the Specifications table. Review the
14
Figure 4. Eccentric Rotation
VALVE BODYCENTERLINE VALVE SHAFTCENTERLINE
VALVE BODYCENTERLINE VALVE SHAFTCENTERLINE
VALVE BODYCENTERLINE VALVE SHAFTCENTERLINE B1879-1
Figure 5. Fisher V500 Rotary Control Flanged Valve Dimensions (refer to table 12)
CL150, CL300,OR CL600 WITHRF OR RTJ FLANGES
NPS 1, 1-1/2 AND 2
BODY MOUNTING NPS 3 AND 4
BODY MOUNTING NPS 6 AND 8
BODY MOUNTING
A3289-1
Note:
For dimensions of valves with DN (or other) end connections, consult your .
15
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenanceof any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
Fisher, FIELDVUE, and ENVIRO-SEAL are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co.Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the propertyof their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are notto be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales aregoverned by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of suchproducts at any time without notice.Emerson Process Management Marshalltown, Iowa 50158 USA
Sorocaba, 18087 BrazilCernay, France 68700
Dubai, United Arab EmiratesSingapore 128461 Singapore